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1-20 of 75
Keywords: cracking
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Proceedings Papers
Effect of H2S on the Corrosion and Cracking Behavior of Welded API 5L X65 Steel in Supercritical CO2
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... set of specimens submerged in the solution and the other suspended above it. Two sets of specimens were prepared-(i) for corrosion test with no applied stress, and (ii) for stress corrosion cracking (SCC) test using a four-point method by applying 90% of 0.2% proof stress. For four-point testing...
Proceedings Papers
Case Study: Weld Repair of Aged Hydrogen Reformer Bull Tee
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... inspection. reformer outlet high temperature castings F20-32Nb cracking heat treatment 3D scan INTRODUCTION During a steam methane reformer (SMR) turnaround, a complete inspection of the outlet manifold was performed. The reformer design consists of two production cells (cell A and B) that contain 105...
Proceedings Papers
Lab Research and Filed Experience of HDPE-Lined Tubing Used in Nitrogen Injection Well
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... conducted before and after HTHP exposure tests, in which the mechanical test of HDPE before HTHP exposure tests are as reference for comparison. It was found that the HDPE liners were already cracked after HTHP exposure tests at 110 °C and 140 °C. Therefore, mechanical test is not applicable to these two...
Proceedings Papers
O2 Contamination in SSC / HIC Test Environments. Impact on Test Results and Discussion on Acceptable Limits for High H2S Content
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... walls if it is sufficiently permeable to oxygen or in case of a lack of tightness of gaskets. In standard glass vessels used for the evaluation of steel resistance to H2S cracking, appropriate test procedures should allow for the controlling of O2 levels below 50 ppb. However...
Proceedings Papers
Investigation of Platformer Reactor Nozzle Cracking
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... column where it is stabilized to the required Reid vapor pressure (RVP), and sent to storage. Typical inspection carried on Reactors (38V1, 38V2, and 38V3): Absrract This paper details with the unexpected cracking encountered in the outlet nozzles of all three reactors for Platformer unit, during...
Proceedings Papers
Oil Sands Haul Truck CAT 797 Frame Cracking Finite Element Analysis (FEA)
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...oilsands truck frame cracking fatigue brittle fracture finite element analysis INTRODUCTION Abstract A study was performed to understand the mechanism of frame cracking on the mining haul trucks in an oilsands' operating site. A static finite element analysis (FEA) was completed to identify...
Proceedings Papers
Microbial Assisted Cracking of Admiralty Brass Tubes from Lube Oil Cooler
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.... This work investigates unexpected leaks observed on several cracked admiralty brass tubes that failed after 7 years in operation. Both metallurgical and molecular microbiological methods were used to understand the root cause of these failures. Scanning Electron Microscopy (SEM) analysis in all examined...
Proceedings Papers
Failures of Brass Components in Water and Steam Systems
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... to mitigate the damage that occurred in each case. Brass copper zinc alpha beta phase dezincification dealloying free cutting lead continuous caster nozzle condenser tube plug heat trace fitting stress corrosion cracking tubesheet valve INTRODUCTION Alpha-beta brass fittings...
Proceedings Papers
Assessing the Influence of Coating Thickness on Its Mechanically Induced Loss of Integrity
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... of integrity, such as mechanically induced holidays and cracks, before they are put into operation. The standard method of assessing coating’s behavior and flexibility under mechanical strain is the mandrel bending test, wherein high voltage holiday test is normally used to determine the existences...
Proceedings Papers
Corrosion Behavior of High Alloy Austenitic Stainless Steel in Simulated High Temperature Geothermal Environment
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... and substantial amount of NaCl crystals were observed on the surface of the samples. Microstructural and chemical composition analysis revealed large cracks in the cross-section of the sample most likely due to chloride induced stress corrosion cracking. The measured corrosion rate for the 1 and 3 week test...
Proceedings Papers
Coatings Cracking in Water Ballast Tanks: A Different Look
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...To investigate the corrosion characteristics of cracked coatings, 3 commercially available epoxy-amine coatings were tested, 2 of the coatings marketed specifically for water ballast tank service and 1 marketed as a general purpose primer. Identification of the coatings tested is found in Table 1...
Proceedings Papers
Cracking of a Dissimilar Metal Weld in Hydrogen Fluoride (HF) Acid Service
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... the NACE limits( 1 ) typically associated with sour service conditions to prevent cracking ( Table 1 ). Hardness checks included the base metal, HAZ, and weld metal, but did not include the WFZ. Table 1 Hardness Testing Results Sample Hardness in Heat Affected Zone (HBN) Carbon...
Proceedings Papers
Cracking of a Spiral Weld Pipeline in Sour Service
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... that significant. Upon conducting a visual inspection of the leaked section, it was observed that the pipeline had cracked along the spiral weld, nearby a girth weld joint. The position of the crack was between 5 o’clock to 7 o’clock. Length of the crack was about 180mm (7 inches). Along the crack, co-existence...
Proceedings Papers
Corrosion in a Hydrocracking Unit
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.... An integrity assessment was carried out to equipment downstream of the debutanizer i.e. heater, reboiler, fractionator and transfer lines to study the effect of unexpected H2S slippage. Severe high temperature H2S corrosion (sulfidation) and wet H2S cracking was observed...
Proceedings Papers
Evaluation of Cracking and Corrosion Susceptibility in High pH Scale Dissolver CO2-Containing Environment
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...Abstract A high pH scale dissolver to be used for cleaning gas lift valves (GLV) was evaluated to address corrosion and cracking concerns in offshore operations. Corrosion and stress corrosion cracking (SCC) tests at 120°C (248°F) using generic tubing (UNS S41000) and casing (UNS G41400) steels...
Proceedings Papers
Failure of High Temperature Shift Quench Drum in Hydrogen Manufacturing Unit
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...Ultrasonic Flaw Detection was carried out from the external surface in 2011 Unit Turnaround, prior to the failure, to identify the depth of cladding cracks. This inspection indicated that the cracks did not propagate into base metal. Repairs to cladding cracks were not taken up since the depth...
Proceedings Papers
Thermally Sprayed Aluminum Coatings for the Mitigation of Corrosion and Environmentally Assisted Cracking of Welded Duplex Stainless Steel at Elevated Temperature
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...Pitting corrosion behaviour of test coupons incorporating welds at 80°C. Crevice corrosion behaviour at 80°C. Evaluation of Al-silicone and epoxy-based sealants on TSA. External chloride stress corrosion cracking resistance by drop evaporation at 130°C. Abstract Duplex stainless steels...
Proceedings Papers
UNS N06056 – an Improved Option for Welding in Nuclear Power Systems
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...The three major types of weld defects that are encountered are hot cracks, ductility dip cracks (DDC) and lack of fusion. Certainly weld practices are an important in minimizing weld defects but the weld filler metal composition is also a key factor. Adjustments to the chemistry were made...
Proceedings Papers
Managing Wet H2S Cracking in Refineries
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...Abstract A considerable amount of equipment in Refining Units are prone to present problems of cracking related to the presence of wet H2S. To preserve the integrity of these equipments it is necessary to manage this form of corrosion. This work aims to present the experience...
Proceedings Papers
Service Life Projection for Chloride Exposed Concrete Reinforced with Black and Corrosion Resistant Bars
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... integrating, the fraction of elements that has experienced cracking/delamination after the selected time was determined. Upon repeating the calculation for incremental times, a cumulative distribution function plot for occurrence of 1) corrosion initiation and 2) cracking/delamination was constructed. Example...
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