The designer of industrial equipment and piping has three weapons in the fight against corrosion under insulation (CUI). The first and primary defense against CUI is a high quality, immersion grade coating. The second is a properly designed and installed weather barrier jacketing. The third and, arguably, least understood element is the choice of insulation material. This paper will explore the ways in which insulation materials influence CUI behavior, presenting results from both laboratory and field-testing on seven industrial insulation materials and one composite system. The materials tested were calcium silicate, expanded perlite, cellular glass, mineral wool (both regular and water-repellent grade), and two types of flexible aerogel blanket material -Pyrogel XT and Cryogel Z.

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