In-line inspection (ILI) by Magnetic Flux (MFL) Intelligent Pigging of pipelines is perhaps the most convenient method to assess the internal condition of an operating pipeline. Even though ILI pigging data provides a sound assessment of the internal corrosion status of the pipeline, it may miss some indications which may lead to failures even after conducting the ILI assessment. Hence judicious interpretation of the ILI data is needed.

This paper highlights the findings of an investigation of a ruptured high-pressure gas line which failed in a region, where the ILI data had not shown indications of any significant corrosion damage or reduction in thickness. The possible reasons for the discrepancy in the ILI data are discussed.

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