Most higher severity hydroprocessing units require a continuous water wash upstream of the reactor effluent air cooler (REAC) to mitigate corrosion and fouling from ammonium chloride and/or bisulfide salts. In an informal survey of low severity hydroprocessing units, the water washing practices were inconsistent and the trends showed no relationship to the unit conditions. Some units had no water wash, some used an intermittent wash and some were continuously washing. This paper defines a methodology for evaluating the risk of corrosion and fouling based on the process conditions, and then selecting the appropriate water wash strategy.

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