Nickel base corrosion resistant alloys are thought to be strong candidates as a structural material for chemical processes using supercritical water (SCW). In recent years, Cr was considered as the most important alloying element to improve corrosion resistance in supercritical water. However, high Cr content can cause phase transformation in Ni base alloys due to poor phase stability at elevated temperatures for SCW processes from 400°C up to 650°C. The change in micro structure of the alloy can lead to degradation in corrosion resistance and mechanical properties.

In this study, thermal aging effects on corrosion resistance and mechanical properties of various Ni base alloys were investigated with corrosion test in supercritical water containing 0.01mol/kg-H2SO4 at 400°C/30MPa and with charpy impact tests. Reduction in impact toughness and in corrosion resistance was observed for all the alloys tested and degree of degradation was more significant for high Cr alloys. Importance of susceptibility to thermal aging in materials selection for supercritical applications was discussed.

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