Mechanical damage is a leading cause of pipeline incidents. This paper will discuss the utilization of high-resolution magnetic flux leakage (MFL) in-line-inspection (ILI) technology for the detection of mechanical damage. The basis for this paper is the premise that nearly all pipeline mechanical damage involves some amount of pipe deformation and metal loss, which can be detected by high-resolution MFL technology. This discussion will include the technical aspects of the deformation and the metal loss signals, as well as the results of the field correlation study. These results include the success rate, the overcall rate, the under-call rate, and a comparison against the state-of-the art caliper technology.

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