This paper illustrates the process of erosion and erosion management during the UnderBalanced Drilling (UBD) of a series of gas wells in the Southern North Sea. In this context, tonnes of solids can be brought to the surface in a short time frame and induce erosion sufficient to threaten plant integrity. Preferred units for erosion are therefore mm/tonne of solids produced rather than the traditional units mm/yr derived from corrosion management. This paper presents:

  • the role of an erosion assessment in advance of drilling

  • the practical measures put in place to minimise the risk from erosion (likelihood and consequence)

  • examples of the erosion damage that occurred, and discussion of their likely cause

  • steps implemented (and proposed) to reduce and manage erosion in future

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