Modern anti-corrosion tank coatings are complex polymeric systems which are expected to provide corrosion protection after portage of many types of strong chemical and solvent cargos. Longevity of the applied coaling system is a function of the characteristics and quality of the formulated coating as well as the physical application. A tank coating testing program has been developed to evaluate specific failure modes with troublesome representative solvents frequently traded in large multi-tank marine vessels. Methanol, benzene, acetone, ethylene dichloride, vinyl and ethyl acetate, methyl isobutyl ketone, and 2-ethylhexyl acrylate as well as hot crude tall oil have been used as test cargos to evaluate candidate tank linings. The evaluation techniques utilize monitoring cargo absorption and desorption rates as a function of coating weight followed by gas chromatography/mass spectroscopy (GC/MS) of the test solutions to identify extracted coating materials released into the solvent cargos. Solvent retention in the lining is followed by GC/MS of coating chips with known exposure histories. Failure modes are demonstrated and mechanisms are proposed.

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