The paper discusses recent advances in methods of measuring tube temperature, corrosion and erosion rates in boiler tubes. A range of techniques in different stages of development are described which allow an "effective" average temperature between outages to be assessed, each dependent on a different diffusion controlled process. Accurate high temperature metrology methods are now available which can give an accuracy of ± 2 μm and thus give significant measurements in a much shorter time than in the past. On-line corrosion monitors are being developed which give a significant response in periods of hours or days. These techniques should allow the effects of operating variables on corrosion rates to be determined. Thin layer activation is being transferred from the laboratory to operating power plant for measuring erosion. This technique allows wastage to be measured remotely and on-line with no direct contact between the activated area and the gamma ray detector outside the unit.

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