Mechanisms of differential-flow-rate-cell corrosion (differential-aeration-cell corrosion caused by differential flow rates) of cast iron in seawater were studied. Potential and current density distributions produced by the differential-flow-rate-cell were measured on actual pumps and a model test cell. Boundary element analysis was also performed on differential-flow-rate-cell corrosion occurred in the model test cell. These studies demonstrate that differential-flow-rate-cell corrosion has characteristics similar to those of galvanic corrosion, and thus can be treated in the same manner as galvanic corrosion.

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