High-strength zirconium alloys are susceptible to a mechanism for crack initiation and propagation termed delayed hydride cracking (DHC). In these alloys, it is possible to generate a large enough stress gradient so that hydrogen moves to the highly stressed areas. Therefore, hydrides precipitate and grow in these areas. When the tensile stress is sufficiently great, crack initiation starts at some of these hydrides. Crack propagation occurs by repeating the same process at the crack tip. Of concern for the chemical process industries is the DHC of Zr-2.5Nb welds. Results of long-term tests and case histories indicate that stress relieving is one of the major measures for preventing DHC, provided that ASME mechanical requirements are met.

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