Abstract
Micro structure is a key, yet often overlooked variable in micro-biologically influenced corrosion (MIC). A designed experiment was carried out to examine the effects of minor element content (Si, S, and Ce) on the susceptibility of low alloy steels to MIC in anaerobic aqueous systems. A two level, three factor full factorial experiment, using AISI 8630 as the master composition, was used to relate inclusion size, shape, chemical stability and spatial distribution to MIC susceptibility. Significant correlation between MIC susceptibility, measured as pit nucleation frequency and maximum pit size, and inclusion characteristics were found in these materials. Furthermore, significant differences in corrosion susceptibility for equivalent samples exposed to sterile and to biologically active solutions were found. For each heat studied, corrosion was significantly less severe in the sterile solution than in the biologically active solution. The results demonstrate a strong link between material microstructure and MIC and they suggest possible mitigation strategies based on microstructural design.