We were among the first to report the excessive corrosion of steel piles supporting highway structures. Cross-sectional losses between 35% and 65% were measured. This paper describes these and other case histories of pile corrosion together with theoretical and experimental tests. Pile corrosion is the result of macrocell activity along the pile surface. This occurs when piles pass through water saturated/unsaturated soil layers. This results in differential oxygen concentrations and, rapid localized corrosion. Factors which influence this effect are also discussed together with methods to avoid this type of corrosion.

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