Abstract
Corrosion and fouling adversely effect the operation of cooling-water systems by reducing heat-transfer capability, increasing maintenance costs, reducing plant availability and increasing contamination. A number of site installations have been equipped with on-line instrumentation to evaluate variability of scaling and fouling behavior during normal plant operation. However, a major drawback of the field monitors has been their inability to indicate real-time corrosion activity beneath surface deposits; rather, it has been necessary to destructively evaluate test heat exchanger tubes and/or rely upon use of corrosion coupons and probes under non-heat flux conditions. A recent initiative has been the development of a combined corrosion and fouling instrument. This unit is capable of providing a real-time indication of corrosion activity under heat-transfer conditions at the tube-wall surface. An overview of the in-the-field development program with results from recent trials are presented and discussed.