Corrosion resistant alloys have been used for many years to withstand the severely corrosive environments created by wet lime/limestone flue gas desulfurization (FGD) systems. While the limitations of the frequently used alloys are generally understood from experience, unusual failures continue to occur. Results of investigations of unusual failures of corrosion resistant alloys in four FGD systems are reported. These include a very unusual "pitting” and wastage of Alloy C-22 in a direct-bypass mixing zone, side-by-side severe corrosion of Alloys C-22 and C-276 in a direct-bypass mixing zone, severe wastage of Type 316L stainless steel in a low chloride scrubber, and thiosulfate-accelerated chloride-induced pitting of Type 316L stainless steel.

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