Abstract
Effect of W, Mo and N contents on pitting corrosion resistance of 25Cr and 23Cr base duplex stainless steels was investigated using the ferric chloride test according to ASTM G48. The improving effect by W addition for pitting corrosion was found out, and the modified pitting resistance equivalent(PREW) of Cr+3.3(Mo+0.5W)+16N was determined by using the least-squares method. In addition, effect of W, Mo and N contents on pitting corrosion at heat-affected zone in weldment was studied to decide the proper chemistry of the base metal. From these results, 25Cr duplex stainless steel with 2mass% W(25Cr-7Ni-3Mo-2W-0.3N), and high Mo-23Cr duplex stainless steel(23Cr-7Ni-4.5Mo-0.3N) have been developed as high pitting corrosion resistance materials. Further, corrosion behavior of the new developed-steels was investigated in H2S containing CO2 environment and these steels showed the improved-corrosion resistance compared with conventional 25Cr duplex stainless steel. Finally, pitting corrosion resistance of the duplex stainless stainless steel with high N content was discussed based on the corrosion test results and the calculation result of PREW in each phase of α and γ, and it was indicated that the duplex stainless steel with 40-45% α content has the most excellent pitting corrosion resistance.