Cavitation damage has been a limiting factor responsible for loss of performance, and eventual failure, in a variety of pumping applications, particularly boiler feed pump impellers. These have been prone to early cavitation damage as a consequence of the trend to use many feedpumps in cycling rather than continuous service, often at off-design conditions. This has contributed to expensive unplanned outages.

Improved hydraulic design and advanced materials can be used to mitigate the effects of cavitation. Applied materials research is described, leading to the development of a cobalt modified austenitic stainless steel casting alloy. The new material has been utilized, initially, as boiler feed pump impellers in applications known to induce severe cavitation damage in standard materials. Laboratory data suggests life extension by a factor of five is possible. Initial field use of the material is discussed and preliminary data presented.

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