The conscientious pipeline operator must monitor many aspects of operational pipeline deterioration. Additionally, some operators must deal with pipelines containing manufacturing defects known as hard spots. Under certain conditions hard spots may crack and fail. A magnetic flux leakage tool readily detects regions of elevated hardness (hard spots) in line pipe. Hard spots may be evaluated with a hardness tester and gauss meter. Repair of hard spots can be accomplished by pipe replacement or the installation of full encirclement split sleeves. By reliable detection of hard spots with flux leakage tool, and the appropriate on-site, post survey verification and repair, hard spot failures can be reduced, if not eliminated.

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