Gas production wells in the Mobile Bay area of Alabama have utilized materials with high resistance to corrosion and environmental cracking as a result of the high temperature and the levels of H2S, CO2 and Cl in the produced fluids.

Selection of materials having sufficient strength in the required cross-sectional areas has been limited. The performance of the available alloys is questionable at the higher operating temperatures expected in new developments.

Alloy C-276 (UNS N10276) is recognized for its corrosion/cracking resistance but has not been available in the required cross sections at needed strength levels for manufacture of, for example, a Surface Controlled Subsurface Safety Valve (SCSSV). A manufacturing process has now been developed, and SCSSV’s have been manufactured for use by a major oil company.

This material will allow production from existing wells at increased rates and will allow development of new wells that are expected to have increased flowing temperatures. The selection of the material, its mechanical and corrosion properties, and the manufacture of a SCSSV are discussed.

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