Abstract
Chemical passivation by immersion of Al alloys and Al 6061/SiC and Al 6061/ graphite metal matrix composites in a CeCl3 solution produces very corrosion resistant surfaces. Al 6061 and Al 7075-T6 which had been immersed in 1000 ppm CeCl3 for one week did not suffer from pitting corrosion during immersion in aerated 0.5 N NaCl for three weeks. For Al 7075-T73 some improvement of the corrosion resistance was also achieved, but to a much lesser extent. Chemical passivation in CeCl3 was also successful for Al/SiC and Al/ graphite. A comparison with the improvements of the corrosion resistance of Al alloys by treatment with chromate conversion coatings shows that chemical passivation provides a valuable alternative to this process. The passivation process in CeCl3 and the corrosion process in NaCl have been monitored continuously with electrochemical impedance spectroscopy which has been shown to be a very sensitive technique for the evaluation of these reactions. Pitting can be detected by the occurrence of a new time constant at low frequencies and a decrease of the impedance in the capacitive region. A model which describes the impedance for a surface which undergoes pitting is presented.