Abstract
CO2 corrosion behavior of commercial carbon and alloy steels in high concentration NaBr aqueous solution, a representative of a high density clear brine used for a completion fluid is studied. It is clarified that CO2 corrosion behavior of carbon and Cr-steels in heavy weight brine is essentially the same as that observed in 5% NaCl. In addition, properties of SCN- type inhibitor are examined. Specially, both localized corrosion (LC) and stress corrosion cracking (SCC) behaviors of martensitic 13Cr steel with API 5AC-L80 grade are also examined by various laboratory SCC tests. In 42 wt% NaBr brine -CO2, it is verified that 13Cr steel is resistant at temperatures below 90°C even with O2 contamination, and/or SCN- type inhibitor addition. Increasing corrosion severity, i.e. increasing temperature, anodic polarization by galvanic coupling with corrosion resistant alloy (GRA), Cl- addition, would result in ductility loss (L/Lo) of 13Cr steel in SSRT test mainly through accelerating nucleation and growth of pits. Under critical conditions containing SCN- type inhibitors, hydrogen embrittlement is rarely related to degradation of L/Lo. 22 to 25% Cr duplex stainless steel and austenitic corrosion resistant alloy are nearly immune to corrosion up to 250°C in NaBr heavy weight brine.