Abstract
Corrosion in a low-level radio-active waste incinerator off-gas system at the Department of Energy's Savannah River Plant is discussed. Severe corrosive attack and failure of an Alloy 600 part exposed to high-temperature (>1000°C) gases was observed. Rapid attack of carbon steel components, and cracking of austenitic stainless steel parts also occurred at locations where lower gas temperatures and periodic condensate exposure occurred. Investigation showed HCl, SO2, SO3 and phosphorus oxides were present and contributed to the failures. Mechanisms of high-temperature failure include alloy separation and reactions with phosphorus. Coupons placed in the incinerator discharge stream have provided information for selection of future materials of construction for the high-temperature system components. Several nickel- and iron-base alloys and a stainless steel with an aluminum diffusion coating were investigated.