Abstract
The influence of the surface status (ground, rusted, mill scaled) on the corrosion of pipeline steels and on the performance of inhibitors was studied under conditions relevant to high pressure transport gas lines for dehydrated sour gas. In systems containing triethylene glycol (TEG), small amounts of water, NaCl and solid elemental sulfur under 16 bar H2S at 25°C, rusted surfaces experience increased corrosion rates, induce more severe hydrogen attack and need significantly higher inhibitor concentrations. Rusted steel even in the absence of other components might undergo corrosion and hydrogen damage due to the formation of elemental sulfur and water at the interface by reaction of rust with H2S.
Mill scale gives considerable protection under moderate corrosion conditions (low water and chloride concentration in TEG) and can serve as a barrier layer against contact corrosion by elemental sulfur. The experimental results are applied for safe start-up and operation of sour gas flowlines.