The formation of a passive ferrous sulfate film on mild steel in concentrated sulfur acid is well understood. The stability of this film dictates the corrosion rate anticipated and is examined with respect to dissolved iron in solution, acid motion, concentration and temperature. The formation of grooves on the interior walls of the acid tank cars is discussed in detail and is related to the deterioration of this film by hydrogen gas bubbles. A quick non-destructive technique used to monitor the extent of grooving is described and means to control the grooving corrosion suggested.

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