The materials engineer who can incorporate economic analysis in his technical investigations is more likely to gain support for his recommendations from cost conscious management. This paper reviews discounted cash flow techniques and presents in its first part two examples of such economic analysis: (i) Protecting a chemical plant against atmospheric corrosion (hot dip galvanizing vs. painting) (ii) Alternative cooling water circuits in a large petrochemical plant.

The second part deals with case histories demonstrating the effect of faulty design, materials selection, fabrication and construction on repair cost and loss of equipment and production. Counter measures must concentrate on both technological and human factors, e.g. NDT, failure analysis and statistics with feedback to key personnel, and setting free corrosion specialists from routine tasks by utilizing expert systems.

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