The effects of thermal and thermomechanical treatments on sensitization development in Type 304 and 316 stainless steels have been measured and compared to model predictions. Sensitization development resulting from isothermal, continuous cooling and pipe welding treatments has been evaluated. An empirically-modified, theoretically- based model is shown to accurately predict material degree of sensitization (DOS) as expressed by the electrochemical potentiokinetic reactivation (EPR) test after both simple and complex treatments. Material DOS is also examined using analytical electron microscopy to document grain boundary chromium depletion and is compared to EPR test results.

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