It has been known for some time that electrochemical measurements are non-predictive in inhibited concentrated hydrochloric acid at high temperatures. Extensive investigations into the wt. loss to L.P.-rate ratio (R) have shown the latter to be very sensitive to the chemical nature of the inhibitor as well as time dependent. R can vary from 1 to 7 for different inhibitors and/or over a 24 hour time period for the same inhibitor.

A corrosion inhibition mechanism is proposed as a model which explains the behavior of R in terms of water diffusion across a hydrophobic inhibitor barrier. Some consequences of this model bear on the effects of the metallurgy on inhibitor effectiveness, and rationalize the occurrence of pitting on some steels while absent on others. Small amplitude polarization measurements can therefore be used effectively in inhibitor studies even if the classical assumptions of linearity and Tafel behavior are not fulfilled.

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