Unexpected brittle failures of UNS N05500 drill string parts and nonmagnetic drill collars have recently been observed in cases where the UNS N05500 components were galvanically coupled to carbon steel in concentrated salt solutions at temperatures between ambient and higher than 373 K. Cracking occurred preferably at locations with a tri-axial stress condition (roots of threads) and has been ascribed to hydrogen embrittlement.

Mechanical and slow strain rate tests with UNS N05500, either at the free corrosion potential or galvanically coupled to carbon steel, have now been carried out in MgCl2 mud to determine the conditions under which hydrogen embrittlement occurs. A number of alternative high-strength non-magnetic alloys were included in the tests. It was found that under all our test conditions UNS N05500 was embrittled by hydrogen when galvanically coupled to carbon steel. It was immune to cracking at its free corrosion potential. Under the conditions of our tests, alloys SCF 19, N 10276 and R 30035 were not susceptible to either stress corrosion cracking or hydrogen embrittlement.

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