Duplex stainless steels have been used for paper mill suction rolls for more than a decade. The failures that have occurred have been attributed to corrosion fatigue initiated by defects or by high residual stresses.

To eliminate the castings defects responsible for many of the failures, the technology for fabrication of shells from rolled and welded wrought plate has been developed over the last ten years. This paper describes a new heat treatment method designed to minimize residual stress. This method involves annealing the shells in a vertical position and rotating the shells during air cooling.

Results of different corrosion fatigue tests as well as other tests relevant to paper machine applications are presented for two duplex stainless steels.

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