The Westernport plant has had an intermittent corrosion problem on uncoated temper-rolled steel for some years. This problem was distinctive in terms of its apparently random occurrence, the small proportion of product affected, corrosion pattern, and distribution on the steel strip surface. A logical problem-solving process was used to define the causes of the corrosion problem. The hypothesis that corrosion was caused by a combination of bacterial action, and entrapped moisture derived from nitrite-based inhibitor solution, has been verified by laboratory and field tests. Addition of a triazine-type biocide to inhibitor has been effective to date in preventing corrosion.

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