Crevice and pitting corrosion testing of ferritic stainless steels was conducted in hot, oxygen saturated waters varying in chloride content from 40 ppm to 2000 ppm and with up to 5 ppm of cupric ion. Some of the steels were also tested with autogenous or austenitic welds. The exposed specimens included those with plastic-to-metal crevices and metal-to-metal crevices. The less resistant alloys were of 18Cr and 17Cr-1Mo composition while the more resistant ferritic alloys were of 18Cr-2Mo and 21Cr-3Mo composition.

The tests demonstrated that stainless steels in the as-welded condition were much less resistant to pitting corrosion than unwelded steel. Double pass welding (welding on face and root sides) was found to result in a lower resistance than single pass welding. Variation in the shielding process (99% Ar - 1% O2), basic coated electrode or rutile coated electrode had little effect. Pickling in warm H2SO4 or surface grinding after welding restored the pitting resistance to that of the unwelded base material.

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