This paper presents the results of a study of the effects of ferrous sulphate and chlorine dosing into the cooling water on the corrosion of aluminium brass and three copper-nickel alloys. The results show a synergistic effect between iron and chlorine which can lead to very rapid attack and early failure under some circumstances. Aluminium brass was the most susceptible to attack, and 66/30/2/2 copper-nickel-iron-manganese the most resistant. Further testing led to the establishment of a set of safe operation conditions for the four alloys tested. Electrochemical studies showed that, in the presence of chlorine, the normal protective film on aluminium brass was not stable and a much less protective film was formed. Tests on the copper-nickel alloys suggested that chlorine modified or changed the film on 90/10 copper-nickel, but had a lesser effect on the 66/30/2/2 copper-nickel-iron-manganese alloy.

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