Chlorinated solvents like 1,1,1-trichloroethane and trichloroethylene find extensive industrial use in vapor degreasing metal cleaning applications. Inhibitor systems are used to prevent reactions of the solvent with metals like aluminum. Proper solvent stabilization allows the use of these solvents in large scale aluminum cleaning applications, e.g. the aerospace industry. The purpose of this paper is to examine how the solvent attacks a metal like aluminum and how the inhibitors prevent this interaction. The proposed mechanism of solvent-metal interaction and passivation is similar to that proposed for metal-water interactions. However, the chlorinated solvent-metal interaction is not electrochemical in nature, i.e. having definite anodic-cathodic sites. The corrosion attack is instead a direct chemical attack of the solvent on the metal to yield the metal chloride salt and a dimer of the organic reactant. A brief discussion of prior work will assist in understanding our experimental results.

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