Abstract
A new pipeline protection system, based on polyolefin and fusion bonded epoxy has been developed and applied in the United States. This new plant coating system incorporates the desired performance characteristics of the multi-layer coating systems but at a reduced application cost. A polyolefin outerlayer is spirally applied over partially cured fusion bonded epoxy coated pipe. The heat retained in the pipe initiates a reaction in the polyolefin outerlayer that produces a chemical bond to the epoxy and fuses the outerlayer to itself at the spiral overlap. The new coating system and application will be described. Laboratory and field data will be presented that illustrates the performance characteristics superior to the traditional, stand alone fusion bonded epoxy coating.