The environment inside flue gas outlet ducts on FGD systems is frequently quite corrosive to commonly used austenitic stainless steels. An empirical mathematical model has been developed to estimate corrosion rates of Type 317L stainless steel based on a knowledge of the flue gas condensate composition, pH and temperature. The model was developed from corrosion rate data obtained from a set of corrosion experiments that were conducted in synthetic condensates – formulated from a Box-Behnken experimental design for seven factors. These factors were chloride, fluoride, iron, aluminum, copper, pH and temperature. The corrosion rates calculated from the model can be used to assess remaining life of Type 317L stainless steel outlet ducts, provided the environmental variables are within the ranges specified by the Box-Behnken design.

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