Abstract
Nickel-based alloy have an excellent corrosion resistance and good mechanical properties. The nickel-copper alloys (UNS(1) N04400) are used for broad of applications in an equally broad range of industries including chemical and petrochemical processing and oil and gas extraction. This paper present a comprehensive corrosion investigation of benzene condenser pipeline made of UNS N04400 at one of Saudi Basic Industries Corporation affiliates. Samples of the failed pipeline were obtained for analytical investigation. Metallographic examination was performed to evaluate microstructure of the failed pipe. The chemistry of a deposit collected from the pipe was analyzed by X-ray fluorescence (XRF) and carbon/sulfur (C/S) analyzer. Scanning electron microscopy (SEM) coupled with energy dispersive spectroscopy was used to study the corrosion damage morphology and the chemical composition of the deposit at the leak points. The study concludes that the pipe failure attributed to acidic corrosion that form inside the pipeline.