An 8” high pressure gas riser failed because of severe thinning from external corrosion in the splash zone due to the failure of the protective coating. The failure called into question the integrity of all the pipeline risers concession wide. Over the 30+ year life of the concession, pipeline risers have been coated with a variety of coating systems including tape wrap, epoxy, and vulcanized neoprene.

A multiphase inspection and remediation project was developed and executed for all 1027 production risers in the concession. The results and lessons learned from this effort are discussed including inspection techniques, manpower requirements, and the use of statistics for project scoping.

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