As part of qualifying a prestressed concrete cylinder pipe (PCCP) pipeline for possible cathodic protection, six sections that were projected from prior eddy current testing to exhibit wire breaks and one for which no breaks were detected were excavated, removed intact, inspected, and dissected. It was disclosed that corrosion had preferentially initiated upon the inner surface of longitudinal shorting straps and spread from these to the prestressing wires. Left unaddressed, the corrosion would eventually lead to pipe rupture. A mechanism for this corrosion is presented, and the findings are discussed within the context of utility and effectiveness of cathodic protection for PCCP.

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