Abstract
Standard and Pd-enhanced Ti-3Al-8V-6Cr-4Zr-4Mo (Ti-38644 or Beta-C™ titanium) alloy plate, billet, and tubular materials were evaluated with respect to their SCC resistance in a simulated worst-case deep sour gas well environment up to 274° C (525° F). Long term C-ring tests of standard Ti-38644 tubulars revealed no SCC susceptibility below 232° C (450° F) within test matrix parameters. Slow strain rate (SSR) testing of standard Ti-38644 tubulars, however, produced much more conservative SCC thresholds of 163-177°C (325-350°F) for extruded/STA pipe and 177-191°C (350-375°F) for the more ductile cold pilgered/STA pipe. Stress cracking above these threshold temperatures was primarily transgranular cleavage and probably anodically controlled.
SSR testing of all Pd-enhanced Ti-38644 products revealed SCC threshold improvements over standard Ti-38644 in the range of 42-83°C (75-150°F) in this worst-case environment. SCC resistance was synergistically elevated when both cold processing and Pd enhancement were incorporated into the Ti-38644 alloy product, achieving SCC thresholds in excess of 246°C (475°F). This SSR data base suggests that Pd-enhanced Ti-38644 can provide more than adequate SCC resistance for the worst-case deep sour gas well environments currently anticipated.