Electrochemical polarization measurements have been used to examine the corrosion of carbon steel by aqueous CO2 at partial pressures from 0 to 1.4 MPa in rotating disk and static electrode cells at 25°C. A detailed corrosion mechanism was derived which consisted of four redox reactions under varying types of kinetic control: diffusion controlled reduction of H+ (aq) to H2 (g), chemically controlled reduction of H2CO3° (aq) to H2 (g), charge transfer controlled reduction of H2O to H2 (g), and charge transfer controlled oxidation of Fe to Fe++. The rate of H2CO3° (aq) reduction was controlled by the rate of a preceding chemical reaction in which CO2 (aq) is homogeneously hydrated to H2CO3° (aq). The corrosion rate, Tafel constants, and exchange current densities were determined from an electrochemical model of the polarization curves, based on mixed potential theory. Polarization curves at 100°C suggest that a similar reaction mechanism may be occurring at higher temperatures and that the corrosion rate is significantly higher.

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