When a brand-new galvanized cooling tower was placed in service using a commercial molybdate program at elevated pH, globules and streaks of a waxy solid material, later found to be a hydrated basic zinc carbonate, unexpectedly appeared on the galvanized surfaces. This caused serious concern until the deposition process was reversed. Meanwhile, similar galvanized towers, which were also being closely watched because of this incident, did not exhibit the phenomenon. This presentation traces more than two years of field history before and after the solids disappeared, leaving behind scars of discolored metal. Additional data substantiate the field observations and support the conclusions drawn.

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