The corrosion rate of carbon steel in 50 to 99% sulfuric acid is controlled by the rate at which the ferrous sulfate corrosion product diffuses. The rate at which ferrous sulfate diffuses in sulfuric acid and therefore, the corrosion rate of steel has been calculated for pipeline flow. The final expression for the corrosion rate in mm/yr of carbon steel pipelines is CR = 1.42 x 10-4 T0.654 γ0.913ρ1.567 μ-1.221 d-0.087 (w - 0.01). Corrosion rates calculated from this expression are in agreement with reported corrosion rates from the literature.

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