Ethylene production by pyrolysis, coal gasification, and generation of process heat from high temperature nuclear reactors for direct iron ore reduction, cement making and other thermally intensive processes will require in the future alloys beyond the capabilities of HK-40 and all other commercially available alloys. The properties of IN-8000, a new alloy that has been developed in an attempt to meet these requirements, will be reported here. IN-8000 is a Ni-Cr-Fe-Al-Si type casting alloy having approximately a 10fold improvement in hot corrosion resistance, e.g., carburization resistance, over HK-40. The rupture strength of IN-8000 is similar to that of HK-40. The creep strength is slightly lower at intermediate temperatures and approximately equal to HK-40 at 1093° C (2000°F). Satisfactory air melt practice has been developed for IN-8000 heats, which show excellent sand castability, and the alloy has good microstructural stability and useful weldability. Scale-up trials at a commercial foundry indicate that IN-8000 is amenable to commercial production.

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