Four nickel alloys and two stainless steels were tested as steam generator tubes in an experimental fluidized-bed combustor. The Morgantown Energy Technology Center, of the United States Department of Energy, operates a small, 460-mm (18-inch) diameter, fluidized-bed combustor to test materials and equipment and to study the dynamics of a hot operating fluidized bed. As a part of the materials testing, tubes of several materials were installed as in-bed heat exchangers where they were exposed to the bed environment for 1,200 hours of actual fluidized-bed operations and to an additional 400 hours of combustor heating and cooling. During the operations, the tubes were exposed to both low- and high-sulfur fuels. Bed materials used in the different tests were limestone, dolomite, or high-silica sand. The tubes were cooled by water or by steam and tube metal temperatures varied from 20° to 590°C (68° to 1,100°F). Removal and examination of the tubes revealed that all of the metals were attacked by the sulfidizing environment with severity of attack generally increasing with nickel content.

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