Abstract
Twelve, 60 cm by 150 cm by 15cm (2 ft. by 5 ft by 6 in.) reinforced concrete slabs were fabricated in 1980 using non-specification epoxy coated reinforcing steel and black (uncoated) steel. The slabs were placed in two lifts: the bottom lift containing a bottom mat of reinforcing steel and chloride free concrete; and the top lift containing the top mat rebars and concrete containing 6.8 kg/m3 (15.0 lbs/yd3) of chloride admixed as NaCl. All electrical connections between reinforcing mats were made exterior to the slabs, thus permitting the monitoring of corrosion current flow. A worst case research design involving poor quality concrete, nonspecification epoxy-coated rebar and 100 percent coupling between rebar mats was used. Findings of the study indicate that nonspecification epoxy-coated reinforcing steel provide more than an order of magnitude reduction in corrosion rate; and thus should provide long term protection against corrosion-induced damage on properly engineered and constructed structures in severe salt environments.