Hydrocarbons are the most frequently encountered contaminants in an oil refinery cooling water system. However, the majority of systems are operated successfully with less than 10 ppm oils (by ASTM D-1891), and many with significantly lower values. The presence of larger amounts of oil is generally attributed to heat exchanger tube leakage or rupture, or gasket failures. Oil leakage can be a frequent or infrequent occurrence depending upon diligence to inspection and maintenance practices. Once oil enters the cooling water system, steps must be taken immediately to avoid operating problems induced by fouling or corrosion. This paper describes a method that has been found to be successful in an operating cooling tower. It is performed in two phases--mechanical cleanup first, followed by a chemical approach using surfactants. Quick action in finger-printing the type of oil and isolating its source is also a necessary part of a successful cleanup program.

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