A technique employing cathodic polarization to maintain zirconium below its critical repassivation potential was used to avoid pitting and stress cracking in hydrochloric acid containing Fe+3 impurities. The corrosion rate and pit penetration rate are reported for several surface conditions in 10, 20, and 37% HCl with 50, 100, 500 ppm Fe+3 at temperaturesto boiling. Electrochemical protection is evaluated for total immersion, partial immersion, stress cracking U-bend and slow strain rate tensile tests. Protection is effective in eliminating pitting and stress cracking in 10 and 20% HCl. Pickling can be effective in eliminating or reducing pit initiation in 64 day tests for specimens both immersed and exposed to the vapor phase only.

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