The limited coating thickness permitted on most fasteners severely hampers the protection available to resist stress corrosion cracking and galvanic corrosion, two of the most common reasons for fastener failure. The same limited coating thickness inadequately protects the surrounding structure after long use, especially if it is depleted in some areas. Abuse of the head drive recess in steel screws leads to premature corrosion of that area and subsequent damage to surrounding aluminum structure.

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