A model of iron carbonate (FeCO3) film growth is proposed, which is an extension of the recent mechanistic model of carbon dioxide (CO2) corrosion by Nesic, et al. In the present model, the film growth occurs by precipitation of iron carbonate once saturation is exceeded. The kinetics of precipitation is dependent on temperature and local species concentrations that are calculated by solving the coupled species transport equations. Precipitation tends to build up a layer of FeCO3 on the surface of the steel and reduce the corrosion rate. On the other hand, the corrosion process induces voids under the precipitated film, thus increasing the porosity and leading to a higher corrosion rate. Depending on the environmental parameters such as temperature, pH, CO2 partial pressure, velocity, etc., the balance of the two processes can lead to a variety of outcomes. Very protective films and low corrosion rates are predicted at high pH, temperature, CO2 partial pressure, and Fe2+ ion concentration due to formation of dense protective films as expected. The model has been successfully calibrated against limited experimental data. Parametric testing of the model has been done to gain insight into the effect of various environmental parameters on iron carbonate film formation. The trends shown in the predictions agreed well with the general understanding of the CO2 corrosion process in the presence of iron carbonate films. The present model confirms that the concept of scaling tendency is a good tool for predicting the likelihood of protective iron carbonate film formation.
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1 July 2003
Research Article|
July 01 2003
A Mechanistic Model for Carbon Dioxide Corrosion of Mild Steel in the Presence of Protective Iron Carbonate Films—Part 3: Film Growth Model
S. Nes̆ić;
S. Nes̆ić
‡
*Department of Mechanical Engineering, The University of Queensland, Brisbane Queensland,
Australia
. Present address: Institute for Corrosion and Multiphase Flow Technology, Chemical Engineering Department, Ohio University, 340 ½ W. State St., Stocker Center, Athens, OH 45701.‡Corresponding author
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K.-L.J. Lee
K.-L.J. Lee
**Department of Mechanical Engineering, The University of Queensland, Brisbane Queensland,
Australia
.
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‡Corresponding author
Online ISSN: 1938-159X
Print ISSN: 0010-9312
NACE International
2003
CORROSION (2003) 59 (7): 616–628.
Citation
S. Nes̆ić, K.-L.J. Lee; A Mechanistic Model for Carbon Dioxide Corrosion of Mild Steel in the Presence of Protective Iron Carbonate Films—Part 3: Film Growth Model. CORROSION 1 July 2003; 59 (7): 616–628. https://doi.org/10.5006/1.3277592
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